Saturday, October 10, 2020

A STEM Project: How to Make a Slice Form Sphere Using the Silhouette Software

A slice form sphere is a dazzling spectacle. A two dimensional object, paper, is transformed into a three dimensional object by sliding slices of the form into one another. 

A slice from sphere can also lie flat.

In this blog posting, I will explain how to create a slice form circle with the Silhouette software and then use the Pythagorean theorem to create the other circles spaced across the sphere.

How to Make a Custom Sphere

- Make the Center Slice

The slices in a slice form can not be enlarged or decreased once the sphere is made because the paper slits need to accommodate the thickness of a piece of paper.  Each slit is 0.02 inches wide. Once you determine the size of the sphere, you need to determine the number of slices.  The number of slices will always be an odd number. The center slice and the corresponding slices on either side of the center. (Only three slices need to be designed.  One center slice and the two slices on one side of the sphere. Once these two slices are designed, they can be duplicated for the other side of the sphere.) I determined that five slices total was a good number because it would visually allow you to see the scenery (my goal is to make a diorama) but still give a nice structure. 

Using the Silhouette software, draw a circle the size of your sphere. In this example, I am going to make a four inch sphere.  Center the circle to the center of the page.  

Draw a vertical rectangle the length of your sphere, 4 inches by the width of a slice, .02 inches. 

Using the Replicate function, Number of Copies will be 4 (one less than the number of slices).  Custom Position each Copy of this vertical rectangle in the X offset by 0.5 inches. The slices will be 0.5 inches apart.

Make Compound path of the vertical rectangles and center them to the page.  These vertical rectangles will become the slices. (At this point, you can change the spacing of the slices, but the calculations will be different then what I have given.)

Move the vertical rectangles from the center of the page.  Internal offset the 4 inch circle by .35 inches to create a circle frame. 

The center of this circle frame is found by doing a .175 inch internal offset of the 4 inch circle. This center location is the stopping point when the opposite slice is slid into one another. 

Align Center the vertical rectangles to the top of the circle. Release the compound path of the vertical rectangles and move each individual rectangle downward so that it slightly overlaps the center of the circle frame.

I used the downward arrow key to move each vertical rectangle. Make a copy of this screen for later use;  either on the same page or to another file. I like to copy it to a temporary file because I like to use the Undo function for mistakes and it is easier if things are not complicated with multiple revisions.


Delete the center of the circle frame.  Make a compound path of just the circle frame.  
Select all of the vertical rectangles and make them a compound path. Copy it to memory using Edit Copy.

Select the vertical rectangles first and then the circle frame.  In the modify window, Subtract the vertical rectangles from the circle frame.

The result will be outer slice of the slice form circle.  Rotate this image 180 degrees in the Object window.

The image has been rotated 180 degrees. Go to the Edit window and Paste in Front.

The vertical rectangles will be placed in the same exact location as the last time. Select the vertical rectangles and then the circle frame as before.  

In the Modify window, Subtract the vertical rectangles from the circle frame.

The result will be one of the slices of the slice form. This is the outer slice because the slits are on the outer side.  The inner side slice needs to be made next.

Retrieve the the file that you saved earlier to make the inner slice.

Select the vertical rectangles and make them smaller so that they will fit inside the circle, as shown above. Group them together in the object window to move to the inside of the circle and Align Center the vertical rectangles as before.

 Ungroup the vertical rectangles. With the up arrow key, move the vertical rectangles individually upward so that it slightly overlaps the center of the circle frame.

Delete the center of the circle frame. Select all of the vertical rectangles and make them a compound path. Copy it to memory using Edit Copy.

Select the vertical rectangles first and then the circle frame. 

In the modify window, Subtract the vertical rectangles from the circle frame.

The result will be one half of the slice form circle.  Rotate this image 180 degrees in the Object window.

The image has been rotated 180 degrees. Go to the Edit window and Paste in Front.The vertical rectangles will be placed in the same exact location as the last time. Select the vertical rectangles and then the circle frame as before.  In the Modify window, Subtract the vertical rectangles from the circle frame.

 The result will be the corresponding slice. This is the inner slice because the slit is on the inner side. 

A pair of slices, the outer slice and inner slice, complete the center slices for the slice form sphere.


- Determine the Size of the Other Two Slices with the Pythagorean theorem

The two smaller circles are equally spaced from the center circle. Here is the PDF of the calculations if you want to print them out. 


The size of two smaller circles will be 3.872 inches and 3.464 inches respectively.


Repeat "Make the Center Slice" instructions with a 3.872 inch circle. 
   The offsets and all of the other instructions are the same for making an outer and an inner slice.

- Repeat "Make the Center Slice" instructions with a 3.464 inch circle.
 The offsets and all of the other instructions are the same for making an outer and an inner slice.

  

Once completed, the slice form circles should look as above.

Here is the .Studio file that I created for this blog post and the next post.

I used 65 lb. Neenah metallic card stock from Office Depot to make this slice form.

The interior of the slice form sphere is an area where a diorama can be created. In my next blog posting https://papercraftetc.blogspot.com/2020/10/a-stem-project-adding-scenery-to-slice.html, I will explain how to use these slice form circles to make a slice form sphere with a diorama inside.


Assembling a Slice Form Sphere

Please note: The center slice (four inch circle) only needs to be cut out once.  All of the other circles need to be cut out twice.


Arrange the slices according to size and slit location (outer or inner slits).

Take the the two largest circles and insert the slits into one another.

Insert the slits (top and bottom) of the next largest slices on either side of the center. I recommend doing the  outer slices first (slits are on the outside of the circle).

Insert the slits for the smallest outer circles.

Insert the slits for the next largest inner circles. The inner slices are slid into place by first doing all of the top slits and then inserting the bottom slits. This will take some time so go slowly as the slits like to slide out by themselves.

Insert the slits for the smallest inner circles.

Completed Slice Form Sphere

Tuesday, September 22, 2020

Halloween Trick-or-Treat Greeting Card

This Halloween card is similar to the scenes from my two previous blog posts.  The card is 5 inches x 5 1/2 inches.

Five scenes are combined to create the Halloween card.

The scenes are connected in a zig zag design.

The back of the card looks just as good as the front of the card.

I used 65 lb cardstock to make this card.

Here is the PDF.

Here is the .Studio file.

Here is the SVG.

Glue the tabs to the back of each scene. The back scene has the tab glued first and then the metallic paper is glued on top of it. The metallic oval is centered in the back of the this scene.



An Oval Slice Form Pumpkin With A Halloween Scene inside

I modified my previous blog post of a sphere Halloween slice form and made an oval pumpkin out of the outside slice form.  I added a stem, some leaves and a spiral curl to complete this new model.  This pumpkin slice form is mailable as the entire design does go flat when using the foldable slice form base design included in the files and shown in the previous blogpost https://papercraftetc.blogspot.com/2020/09/a-halloween-sphere-slice-form.html


Oval Slice Form Pumpkin with Halloween Scene Inside

I used 65 lb cardstock to make these slice forms.  The lettering on the round base that says "Happy Halloween" can be cut out from card stock, Foil Quilled or sketch penned.

Here is the PDF.

Here is the .Studio file.

Here is the SVG. 

The directions to make the slice form are in this blog post. https://papercraftetc.blogspot.com/2019/11/a-sliceform-snow-globe-with-ice-skating.html

The non-foldable base is glued at the seam and the base tabs are glued inside.

The brown slices for the stem are slid into the yellow stem that is protruding from the yellow center oval slice. Glue on the leaves and the two strips that have been curled to complete the model.

 


Monday, September 21, 2020

A Halloween Sphere Slice Form

This Halloween sphere slice form tells the story of three trick-or-treaters walking with their dog through a pumpkin patch who see a witch flying though the night sky.  

This slice form would make a nice Halloween display or a gift to someone special. Since slice forms can be folded flat, this diorama is suitable for mailing.  I have included two different types of bases.  One base can be made flat for mailing or the round base as a Halloween display in your home.

Halloween slice form with a base which will fold flat for mailing.

Another version of the mailable base.

Halloween slice form with a round base for a home display.

I used 65 lb cardstock to make these slice forms. The lettering on the round base that says "Happy Halloween" can be cut out from card stock, Foil Quilled or sketch penned.

Here is the PDF.

Here is the .Studio file.

Here is the SVG. 

The directions to make the slice form are in this blog post. https://papercraftetc.blogspot.com/2019/11/a-sliceform-snow-globe-with-ice-skating.html

I put a tea light in the round base as it is a little difficult to see all of the intricate cuts when black card stock is used. 

Tea light from the Dollar Tree in the base.

Illuminated scene with a tea light in the base.

Check out my next blog post which uses the same scenery and is made into a pumpkin slice form. https://papercraftetc.blogspot.com/2020/09/a-oval-slice-form-pumpkin-with.html

Tuesday, September 1, 2020

A STEM Project: Optical Illusions Using the Hyperduino

The optical illusion platform and discs from the previous blogpost, https://papercraftetc.blogspot.com/2020/09/a-stem-project-spinning-discs-which.html can be attached  to the motor on the Hyperduino. In this blogpost, I describe how to make the presentation box to house the Hyperduino and program it with Snap for Arduino.


Hyperduino presentation box with the optical illusion platform attached.

The Hyperduino operating the Optical Illusion Disc.


Disclaimer: 

- Adult supervision should be exercised when using the Hyperduino.

- This project involves a motor which could cause a fire. Do not operate unattended.


Here is the PDF.

Here is the .Studio file.

Here is the SVG.


Make the Hyperduino Presentation Box

Apply glue to the two center tabs as shown above.

Adhere the two sides pieces at the dotted line. Crease all of the dotted lines to form a box.

Apply glue to the top tab as shown. Adhere to form a triangle.  These triangles form the support structure for the box.

Apply glue and form the next triangle below.

Notice this creates a right angle and makes a sturdy support column for the box.

Repeat for the other side.

Apply glue as shown to the side that does not have a hole in the middle.  The triangular area on each side of this tab needs to remain free of glue. Apply glue to the two tabs to make the box.

Make the box by sliding the corners together so that the angled corner is visible. Adhere the glued tab. The vertical tab slides into the area that was not glued as noted above. In the photo above, it should look like the top left corner. Repeat for the right side.
The motor assembly components. Bend the motor strap as shown above.

Align the motor so that the shaft is in the middle of the hole. Insert the motor strap on one side of the motor and glue it down.  Insert the other side of the motor strap.

Glue the motor strap down.  

Apply glue to the square.  Notice that I used a lot of small dots of glue.  This piece needs to adhere correctly to the corresponding piece which is the top of the presentation box.

Adhere the top of the box as shown above.  Make the final support triangle by applying glue as shown.  The triangular corners of this tab need to be free of glue.

Remove the backing off of the yellow foam on the left.

Attach it to the orange plastic base.

Apply four Glue Dots in the four corners.

Adhere the orange base to the presentation box.

Insert the Hyperduino. The Hyperduino is not attached in any way.  You might want to use a Glue Dot to adhere it to its base if you want to make it transportable. 

Apply a Glue Dot to the plastic strap which is seen in the middle of the above photo but don't attach it to anything until you close the box.  The side tab will slide above the motor.  Adhere the motor Glue Dot at this point making sure that the motor shaft is centered in the hole. Again, I did not glue the corners so that the Hyperduino can be removed for other purposes.

Make the corners of the box by sliding the tabs.

View of completed presentation box.

Attach the motor cables as shown. Push in the orange rectangle and insert the pin. 

Cut out the platform pieces.

Apply glue to the tab.

Adhere the tab flat and then make it into a tube.

Insert the tube into the larger of the two discs and glue the tabs down.

Insert the other end of the tube onto the smaller disc.

Apply glue to the tabs on the tube.

Adhere the tabs down

Wait for the glue to dry.

Apply Glue dots to the large disc.

Adhere one of optical illusion discs to the platform.

Apply a Glue Dot to the axle of the yellow motor and then insert the platform onto the Hyperduino presentation box.

Program the Hyperduino with the above code in Snap for Arduino.  Alter the value of the speed from 75 up to 255.  The higher the value, the faster the disc will rotate.